Dura-Bilt5i MV – up to 4160 Vac, 10,000 HP

The Dura-Bilt5i MV series of medium-voltage AC-fed drives delivers simple operation in a robust and compact design, providing a cost-effective solution for a broad range of applications.  The Dura-Bilt5i MV delivers value through low cost of ownership and high reliability.

Applications
The versatile Dura-Bilt5i MV drive can be used in a wide variety of non-regenerative applications, including:
  • Fans and other high inertia variable torque loads
  • High starting torque loads such as cement kilns, extruders, and mixers
  • Conveyors
  • Pipeline and process compressors
  • Pumps of all sorts
  • Motor starting with synchronizing to the utility
The Dura-Bilt5i MV is a fully digital voltage source Pulse Width Modulated (PWM) Medium-Voltage (MV) drive with a compact and compartmentalized air-cooled design to optimize equipment segregation, cooling, and maintenance.

Power Levels & Motors The DB5i is compatible with new or existing or induction or synchronous motors from 200 to 10,000 HP, and from 2300 to 4160 volts.

Packaging
  • Only front equipment access is needed, simplifying installation.
  • Innovative but proven heat-pipe cooling in larger frame sizes provides water-cooled performance with air-cooled simplicity, from 0 to 40 C, 50 C with derating.
  • An integral incoming fused disconnect can be included without increasing the footprint.
  • A cool-operating copper-wound drive isolation transformer is included within the compact enclosure. Multiple windings provide harmonic cancellation.

Power System and Motor Friendly
The drive AC to DC converter uses a 24 pulse diode rectifier, giving power-system-friendly operation that is better than IEEE 519 harmonic guidelines.

Interfaces and Controls
  • Uses the TMEIC family common control platform, including PP7 microprocessor, control I/O, and the TMEIC Toolbox
  • The Dura-Bilt5i MV's advanced user interface, Toolbox, and system features provide fast startups, easy monitoring of operation, and close match of drive to application.

Series Designations
The Dura-Bilt5i MV product has a series designation appropriate for the outgoing motor voltage:
  • 2000 Series: 2000-2400 V ac, 200-3000 HP
  • 3000 Series: 3000-3300 V ac, 300-4000 HP
  • 4000 Series: 4000-4200 V ac, 400-7000 HP
  • A dual Frame 3 drive for 4000-4200 V ac provides up to 10,000 HP

Dura-Bilt5i MV (4.16 kV) Features and Benefits
Design Feature Customer Benefit
Five-year warranty Lower cost of ownership
Compact design Smaller equipment rooms, easier layout
Control System Toolbox configuration with tune-up wizards, trending, and simulator Lower cost startups, ease of maintenance
Graphic keypad with drive control No operator training required
Integral medium-voltage disconnect option No added space needed up to 7.2 kV
Inverter power modules with medium-voltage IGBTs Fewer devices for higher reliability
24-pulse AC-to-DC diode converter Power-system-friendly, IEEE-519 compliant
Heat pipe air-cooled inverter in larger frame sizes Extends IGBT life and saves space
Multi-level output voltage waveform Motor-friendly
Sensorless vector control Matches drive to process needs
Roll-out power modules Fast repair and maintenance
Copper wound transformer included as standard Cooler operation, small size
Transformer electrostatic shield and lightning arrestors included as standard Reliability and power disturbance tolerance
 View Brochure PDF View Data Sheet PDF


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